Projects/AI Platforms/PINNLab – Physics-Informed Simulation
Case Study

PINNLab – Physics-Informed Simulation

When AI learns the laws of physics.

PINNLab combines neural networks with the equations of engineering physics to cut the time it takes to get simulation answers: from hours of waiting to a fraction of a second.

Industry
Engineering simulation and design optimisation; energy, oil & gas, manufacturing
Status
In development: R&D, production and product delivery in parallel
Timeline
TBD
Partners
In talks with Pasargad Energy Development Company
PINNLab – Physics-Informed Simulation
PHYSICS
AT AI SPEED
01 / The Problem

Engineering decisions wait on slow simulations.

In many industrial projects, decisions depend on simulations that take hours or days, and some take months even on supercomputers. The problem grows when the goal is design optimisation: the design has to be changed hundreds of times, with a wait of several hours after every change.

Simulations of about four hours per run
Hundreds of redesign runs when optimising
Trial and error: build, test, add more holes, test again
Design cost and execution cost on every cycle
Hours to minutes
Hours
to minutes
02 / Our Solution

Neural networks that learn from physics, not only data.

PINNs are ordinary neural networks, but instead of learning from a heavy dataset they take their errors and loss functions from the physical equations we already know. We write the equation and the network learns it inside that specific geometry. The result is not one fixed product: it is know-how that adapts to each customer's needs.

Technical details
Digital twins and virtual sensors
Digital twins and virtual sensors
From a handful of real sensors on a boiler, turbine or pipeline, estimate temperature, pressure and flow at points with no sensor, and spot leaks or phase changes.
Design optimisation
Design optimisation
Find a design that cools evenly, costs least to produce and can be 3D-printed or CNC-machined, such as cooling-channel layouts in plastic injection moulds.
An in-house PINN core
An in-house PINN core
A library written at ZLab: enter a problem's equations and it quickly searches for the neural-network structure that answers best.
03 / System Architecture

From equations to a fast answer.

The same core is reused for each new problem.

Physical equations
(Governing laws and geometry)
PINN core library
(Builds the network, searches the best structure)
Fast simulation
(Minutes instead of hours)
Delivery
(Adapted to each customer's need)
04 / Technical Details

What the team can do today.

PINN stands for Physics-Informed Neural Networks. The idea was introduced in a 2019 paper by Maziar Raissi of Brown University: take the errors and loss functions from known physical equations instead of from data.

Simulation capabilities
  • Heat transfer and mass transfer
  • CFD (computational fluid dynamics)
  • Parts of electricity simulation under testing, including radar-related spaces
  • Two-phase and three-phase oil flow problems
  • Transient models that advance the simulation through time
Output formats
  • Digital twins of equipment such as boilers and turbines
  • Virtual sensors on oil transfer lines for leaks and fluid phase changes
  • Design optimisation, such as plastic injection mould cooling
In the PINN core
  • An in-house library written at ZLab instead of off-the-shelf tools
  • Fast search for the best network structure for each new problem
  • Training and, with human interaction and system suggestions, automatic choice of the best model structure
05 / Results

Project goals and focus.

The project is in development. These are goals and focus areas from the team, not measured results.

4 h → minutes
Goal for engineering simulation time
3
Parallel tracks: R&D, production, final product
2–3 phase
Oil-flow problems the team is working on now
Taha Torbati

We set out to turn engineering simulations that take four hours into ones that take a few minutes.

Taha Torbati
PINN Project Specialist, ZLab
PEOPLE
TECHNOLOGY
COLLABORATION
REAL IMPACT
06 / The Team

The people behind it.

A multidisciplinary team of engineers, researchers and domain experts.

Nayereh Kholdinasab
Nayereh Kholdinasab
Senior Computer Vision & ML Engineer
Avatar
Taha Torbati
PINN Specialist
07 / Gallery

More from this project.

Visuals of the system and its components.

Cooling of plastic: PINN compared with a reference solution
Heat flow around different shapes
Flow around an airfoil: reference and PINN
Lift and drag prediction for an airfoil
Industrial applications overview
08 / What's Next

From mould design to oil and gas.

Beyond the main projects, the team sees standalone products coming out of this know-how, such as software for optimising plastic injection moulds that could be licensed to companies. Talks are under way with Pasargad Energy Development Company to apply PINN in part design.

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